Solutions for e-mobility components
E-mobility is a term that is connected to a group of components found in hybrids and electric vehicles. In order to increase driving range and power, especially through weight reduction, most components in electric and hybrid cars are made with aluminium.
Component solutions
To put this into perspective, a medium sized passenger car contains around 160kg of aluminium components – significantly lighter than any other materials previously used. Well designed and light components will be key for hybrids and pure electric cars moving forward. Some examples of different e-mobility components are different types of housings and battery pack frames.
One important thing to remember is that much of the knowledge and solutions developed for machining the traditional automotive components can be transfered and applied in the e-mobility components, mainly in the milling, drilling and tapping areas. Below are tools that offer premium performance in machining auto aluminium components.
Tooling solutions that support the manufacturing of e-mobility components
ISO N solutions
CoroDrill® 400
The straight flute CoroDrill® 400 is optimized to provide highly productive hole-making in aluminium and cast iron components for the automotive industry
CoroDrill® 430
The spiral flute CoroDrill® 430 is optimized to provide extreme efficiency, reliability and durability during hole-making in aluminium and cast iron components for the automotive industry
CoroDrill® 880
CoroDrill® 880 with its unique insert geometries and configuration creates a balanced, step-by-step entrance into the workpiece. This reduces cutting forces to less than half of typical insert drills, and virtually eliminates deflection on entry
CoroMill® Century
CoroMill® Century is a face mill tool system with aluminium or steel body for high speed machining. The tool is designed with serrated insert interface for safe performance and reduced run-out
M5B90
Finishing face milling concept developed for automotive aluminium components such as cylinder heads, blocks, housings, covers and all components with a wide material engagement
M5C90
M5C90 is a concept face milling tool for high speed direct finishing of aluminium automotive parts such as cylinder heads, cylinder blocks, and all aluminium parts within wide cutter engagement
M5F90
M5F90 is a concept face-milling cutter that enables roughing and finishing of thin wall automotive aluminium components in a single operation
M5Q90
M5Q90 cleans the surfaces of newly casted aluminium cylinder heads and engine blocks in one smooth operation, without burring
M5R90
M5R90 is the first choice for roughing to semi-finishing in shoulder milling operations of automotive aluminium components such as cylinder blocks, cylinder heads, transmission housings
CoroTap® 100
Superior tool life and high productivity are just some of the benefits offered by this exceptional tool. Suitable for both through and blind holes
CoroTap® 200
CoroTap® 200 feature spiral point taps for through holes designed to push the chips forward. The range includes versatile taps for various materials and optimized taps for specific materials and applications. Tailor Made and Advanced Engineered tools are available within the Customized solutions range
CoroTap® 300
CoroTap® 300 is a range of spiral flute taps suitable for tapping in blind holes up to 3 × D. There are different helix angles suitable for different applications. The range features versatile taps for various materials and optimized taps for specific materials and applications. Tailor Made and Advanced Engineered tools are available within the Customized solutions range
CoroTap® 400
CoroTap® 400 is a high-speed, chip-free forming tap suitable for both through- and blind-holes in steel, stainless steel, aluminium and HRSAs. Versatile and optimized forming taps are available, with and without oil grooves, in an assortment of diameters, grades, coatings and thread forms to suit a range of applications
* For engineered tooling solutions, please contact your local Sandvik Coromant sales representative.
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