For internal and external turning of slender components
Clean and inspect insert seat for damaged locations and support for cutting edge
Ensure that shim corners have not been knocked off during machining or handling and shim seats should have no edge build up
Check supporting and contact faces, making sure there is no damage or dirt.
The recommendation is to machine the whole cut in one pass to direct the force into the chuck/ spindle. The entering angle could be used for directing the cutting forces. Increased entering angle gives resulting cutting forces against the set-up and imposes less bending force on the component.
Entering angle effect: Always try to work with an angle close to 90/0 degree, as even a small change (from a 91/-1 to a 95/-5 degree) will give impact on the cutting force direction during machining.
Using precision over and under coolant is an effective way to overcome chip control challenges and increase tool life. Find out how to apply coolant correctly and other useful coolant recommendations that can improve performance in turning operations.
Non-linear turning is an efficient strategy for pocketing in tough-to-machine materials. The wear point moves around the cutting edge and there is less risk of vibrations when entering the workpiece. Use CoroTurn® 107 with rail interface to optimize your non-linear turning operations and achieve increased process security, productivity, tool life, chip control and reduced tool inventory.
Finishing | Medium | Roughing | |
Insert shape | C | C | C |
Insert size | 09 | 09 | 12 |
Entering angle | 95° | 95° | 95° |
Clamping | Screw | Screw | Screw |
Finishing | Medium |
D | D |
11 | 11 |
93° | 93° |
Screw | Screw |
Finishing | Medium | |
Insert shape | T | T |
Insert size | 05 | 09 |
Entering angle | 91° | 91° |
Clamping | Screw | Screw |
Hole Ø | 6-13 | ≥ 13,5 |
Finishing | Medium |
D | D |
07 | 07 |
93° | 93° |
Screw | Screw |
≥ 13 | ≥ 13 |
Machining conditions | P | M | K | N | S | H |
Good | GC4415 | GC2220 | GC3210 | H10 | GC1105 | CB7115 |
Average | GC4425 | GC2025 | GC3210 | H10 | GC1115 | CB7125 |
Difficult | GC4335 | GC2035 | GC3225 | H10 | GC1125 | CB7135 |
Operation | P | M | K | N | S | H |
Finishing | -PF | -MF | -KF | -AL | -UM | S01020 |
Medium | -PM | -MM | -KM | -AL | -MF | S01020 |
Roughing | -PR | -MR | -KR | -AL | -MM | S02030 |
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