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Thread turning

Thread turning is a demanding operation where good chip control, consistent tool life, and consistent component quality can be difficult to achieve.

The thread turning tool makes a number of passes to generate a thread on the workpiece. By dividing the full cutting depth of the thread into a series of small cuts, the sensitive nose radius of the insert is not overloaded.

External thread turning

External thread turning is often easier and less demanding on the tool than internal thread turning, and there are a number of different methods that can be used to achieve the desired results.

To consider for external thread turning:

  • The feed rate must be equal to the pitch of the thread
  • Choose an adequate number of thread cutting passes and depth of cuts
  • Chip formation to avoid chips clogging around the tool and/or component
  • Avoid vibration caused by long tool overhangs and slender components
  • Tool alignment and center height

Internal thread turning

Internal thread turning is more demanding than external thread turning due to the high need of efficient chip evacuation and the fact that the tools often need to be longer and more slender.

To consider for internal thread turning:

  • Chip evacuation, especially in blind holes, is helped by using left-hand tools for right-hand threads, and vice versa (pull threading). However, this also creates a higher risk of insert movement
  • Use modified flank infeed to generate a spiral chip, which is easy to guide toward the entry of the bore
  • Choose an adequate number of thread cutting passes and depth of cuts
  • Avoid vibration caused by long tool overhangs
  • Tool alignment and center height
  • If a long tool is needed for reach, use a carbide or dampened tool to minimize vibrations

Tool alignment and center height is
important for a good threading process

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