CoroTurn® Prime
全向车削
性能
| 零件： | 机械工程轴 |
| 材料： | 超级双相不锈钢，M3.2.Z.AQ (1.4462) |
| 工序： | 重载粗加工，外部PrimeTurning™ |
| 机床： | Gemenis |
+48%
生产率提高
| 刀片 | CNMG 190612-QM GC4335 | CP-B1208D-L4 GC4425 |
| vc m/min (英尺/分钟) | 90 | 180 |
| fn mm/r (英寸/转) | 0.6 | 0.9 |
| ap mm (英寸) | 6 | 3 |
| 金属去除率，立方厘米/分钟 | 324 | 486 |
| 切削时间，分钟 | 180 | 120 |
| 刀具寿命，件数 | 0.19 | 0.19 |
| 刀具寿命，分钟 | 40 | 26 |
结果：通过应用第二代B型刀片，生产率提高48%。
性能
| 零件： | 通用机械 |
| 材料： | 不锈钢，M1.0.Z.AQ (1.4435) |
| 工序： | 外圆粗车PrimeTurning™ |
| 机床： | Okuma 550 |
+93%
生产率提高
| 刀片 | CNMG 190612-QM GC4335 | CP-B1208D-L4 GC4425 |
| vc m/min (英尺/分钟) | 80 | 180 |
| fn mm/r (英寸/转) | 0.4 | 0.9 |
| ap mm (英寸) | 4.5 | 3 |
| 金属去除率，立方厘米/分钟 | 144 | 486 |
| 切削时间，分钟 | 180 | 120 |
| 刀具寿命，件数 | 0.19 | 0.30 |
| 刀具寿命，分钟 | 25 | 20 |
结果：生产率提高93%。
性能
| 零件： | 卡车小齿轮 |
| 材料： | C45，P1.2.Z.AN，非合金 (锰含量 < 1.65%) 180 HB |
| 工序： | 外部轴向车削和车端面加工 |
| 机床： | Mazak Quick Turn Smart 200 |
+144%
生产率提高
| 刀片 | 竞争对手的刀片 | CoroTurn® Prime B-型刀片 |
| vc m/min (英尺/分钟) | 280 | 280 |
| fn mm/r (英寸/转) | 0.4 | 0.35-1.2 |
| ap mm (英寸) | 2.5 | 2.5 |
| 生产周期 (秒) | 22 | 9 |
| 刀具寿命 (零件数量) | 95 | 190 |
通过使用PrimeTurning™，速度和进给大大提高，生产周期缩短到只有9秒。
巨大飞跃
PrimeTurning™方法帮助印度一家航空航天零件制造商提高了生产率和缩短了生产周期，从而克服了涉及到难加工钢件的新订单所带来的加工挑战。
PrimeTurning™将Godrej Aerospace的车削生产率提高至以前的3倍
Performance
CoroTurn® Prime B-type for rough machining
| Material: | Forged, ASTM B564, CMC 20.21, 250 HB |
| Machine: | Doosan Puma 3100M, Horizontal |
| Coolant: | Emulsion |
+85%
PRODUCTIVITY
PRODUCTIVITY
|
| Competitor | Sandvik Coromant |
|---|---|---|
| Insert | Competitor insert | CoroTurn Prime B-type (CP-B1108-M5 2025) |
| vc m/min (ft/min) | 150 (492) | 150 (492) |
| fn mm/r (inch/r) | 0.3 (.012) | 0.8 (.032) |
| ap mm (inch) | 2 (.079) | 4 (.157) |
| Results | ||
| Total cycle time | 2.42 min | 1.36 min |
| Tool life/edge | 4 pcs | 9 pcs |
Performance
L4 geometry
| Component: | Slicing blade |
| Material: | 100 Cr 6, P1.1.Z.AN (CMC 02.2), 250 HB |
| Operation: | Roughing, continuous cut |
| Machine: | Okuma |
132%
Reduced cycle time
Reduced cycle time
+250%
Tool life
Tool life
|
| Competitor | Sandvik Coromant |
|---|---|---|
| Insert | CNMG 120412 | CP-B1108-L4 GC4325 |
| vc m/min (ft/min) | 350 (1148) | 400 (1300) |
| fn mm/rev (in/rev) | 0.35 (0.014) | 0.8 (0.03) |
| ap mm (inch) | 2 (0.079) | 2 (0.079) |
| Tool life | 13 | 45 |
| Time in cut per component | 58 sec | 25 sec |
Result: The -L4 geometry achieves extremely good chip control and boost the productivity for this thin and slender component.
Performance
Increased chip control and superior surface finish
| Component: | Ball bearing ring, internal diameter 300 mm (11.811 inch) |
| Material: | CMC 02.2 |
| Operation: | Internal turning |
| Machine: | EMAG vertical lathe |
| Roughing | Finishing | |
|---|---|---|
| Tool | SL-CP-25BR-40C | SL-CP-30AR-11C |
| Insert | CP-B1108-M5 4325 | CP-A1108-L5W 4325 |
| ap mm (inch) | 2 (0.079) | 1 (0.039) |
| fn mm/rev (in/rev) | 0.8 (0.031) | 0.4 (0.016) |
| vc, m/min (ft/min) | 250 (820) | 250 (820) |
Result: The customer could see that the chips were easily evacuated from the hole resulting in increased chip control and better surface finish. Seeing the result, the customer directly decided to implement CoroTurn® Prime SL heads to the complete production line.
Performance
CoroTurn® Prime A-type for light roughing, finishing and profiling
| Component: | Hub |
| Material: | Cast, SAE 1045, CMC 02.1, 207 HB |
| Machine: | Gildemeister CTV 250, Horizontal |
| Coolant: | Emulsion |
+59%
PRODUCTIVITY
PRODUCTIVITY
| Competitor | Sandvik Coromant | |
|---|---|---|
| Insert | Competitor insert | CoroTurn Prime A-type (CP-A1108-L5 4325) |
| vc m/min (ft/min) | 300 (984) | 300 (984) |
| fn mm/r (inch/r) | 0.25 (.010) | 0.4 (.016) |
| ap mm (inch) | 1.5 (.059) | 3 (.118) |
| Results (Tool 1/Tool 2) | ||
| Total cycle time | 13/59 sec | 20/11.5 sec |
| Tool life/edge | 90/270 pcs | 208/350 pcs |
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