CoroMill® 331

多用途三面刃铣刀具

概览

如何使用

成功案例

Assortment

泰国客户案例

行业	机械工程
材料	高合金钢，CMC 3.11 (P3.1.Z.AN)
工序	单侧铣
机床	Mazak

-73%

单个零件成本

+279%

生产率提高

刀具	L331.52-160S40FM	N331.32-200Q40FM12.00
刀片	N331.1A-08 45 08H-PL 4240	N331.1A-08 45 08E-M30 1130
DC	160 (6.3)	160 (6.3)
Zn	12	12
n，rpm	450	350
v_c，m/min (英尺/分钟)	226 (741)	176 (577)
h_ex，mm (英寸)	0.017 (0.0007)	0.078 (0.0031)
f_z，mm (英寸)	0.02 (0.001)	0.09 (0.004)
v_f，mm/min (英寸/分钟)	108 (4)	375 (15)
a_p，mm (英寸)	6 (0.236)	6 (0.236)
a_e，mm (英寸)	40 (1.575)	40 (1.575)
换刀标准	刀片崩刃	刀片崩刃
切削时间 (分钟)	68.5	18
刀具寿命 (零件数量)	14	37.5

结果

全新E-M30槽型将生产率提高了279%，并且大幅降低了单个零件成本。

美国客户案例

零件	流量控制球阀 (石油和天然气)
材料	M1.0.Z.AQ (316 SS)
工序	切槽
机床	专用机床

刀具	N331.32-152T38EM0.394	N331.32-152T38EM0.394
刀片	N331.1A-08 45 08H-PL S30T	N331.1A-08 45 08E-L50 S30T
DC	152	152
z_n (z_eff)	12 (6)	12 (6)
n，rpm	1109	1109
v_c，m/min (英尺/分钟)	529 (1736)	529 (1736)
h_ex，mm (英寸)	0.036 (0.001)	0.036 (0.001)
f_z，mm (英寸)	0.1 (0.004)	0.1 (0.004)
v_f，mm/min (英寸/分钟)	658 (25.9)	658 (25.9)
a_p，mm (英寸)	11.5 (0.453)	11.5 (0.453)
a_e，mm (英寸)	5.5 (0.217)	5.5 (0.217)
单个零件切削时间，秒	2.5	2.5
刀具寿命，零件数量	210	260

结果

通过将H-PL槽型替换为全新L-50槽型，刀具寿命延长了24%，磨损形式也明显更加可靠和可预测。

美国客户案例

零件	航空航天螺母管节
材料	S2.0.Z.AN (Inconel 625)
工序	排铣
机床	卧式心轴安装式手动铣床

67%

刀具寿命延长

刀具	R331.52-127T38EM L331.52-127T38EM	R331.52-127T38EM L331.52-127T38EM
刀片	N331.1A-08 45 08H-PL S30T	N331.1A-08 45 08 L50 S30T
DC	127	127
z_n (z_eff)	10 (10)	10 (10)
n，rpm	142	142
v_c，m/min (英尺/分钟)	56.7 (186)	56.7 (186)
h_ex，mm (英寸)	0.051 (0.002)	0.051 (0.002)
f_z，mm (英寸)	0.051 (0.002)	0.051 (0.002)
v_f，mm/min (英寸/分钟)	72.95 (2.87)	72.95 (2.87)
a_p，mm (英寸)	1.27 (0.050)	1.27 (0.050)
a_e，mm (英寸)	16.26 (0.640)	16.26 (0.640)
单个零件切削时间，秒	25.0×3次转位切削	25.0×3次转位切削
刀具寿命，零件数量	120	200

结果

全新L50刀片具有出色的刀具寿命以及可预测、可靠的刀具磨损。其他令人赞赏的改进包括更少的振动和更好的表面质量。

印度客户案例

零件	机车主连杆
材料	CMC 2.2钢
工序	通过插补铣进行油槽粗加工
机床	Mazak (马扎克) Nexus 5000-II

刀具	R331.35-063A25EM (Z6)	R331.35-063A25EM (Z6)
刀片	N331.1A-08 45 08H-NL 1025	N331.1A-08 45 08E-M30 1130
DC	63	63
z_n (z_eff)	6 (3)	6 (3)
n，rpm	960	960
v_c，m/min (英尺/分钟)	190 (623)	190 (623)
h_ex，mm (英寸)	0.015 (0.0006)	0.015 (0.0006)
f_z，mm (英寸)	0.03 (0.001)	0.03 (0.001)
v_f，mm/min (英寸/分钟)	58 (2.28)	58 (2.28)
a_p，mm (英寸)	10 (0.394)	10 (0.394)
a_e，mm (英寸)	3 (0.118)	3 (0.118)
磨损	崩刃	后刀面磨损和热裂纹
刀具寿命，零件数量	8	16

结果

更长的刀具寿命，更加可靠、可预测的刀具磨损。切削声音也大幅改进。

Customer case, France

Component	Housing for tractor
Material	Cast iron FGL 300 (K2.2.C.UT)
Operation	Side and face milling with interpolation
Machine	HMC (HSK100)

	Existing insert (M-KM 1020)	New insert (M30 1020)
Tool	203 24 0242 R 0114	203 24 0242 R 0114
Insert	N331.1A-08 45 08M-KM 1020	N331.1A-08 45 08 M30 1020
DC	50	50
z_n, (z_eff)	6 (6, big overlap)	6 (6, big overlap)
n, rpm	1561	1561
v_c m/min (ft/min)	245 (804)	245 (804)
h_ex mm (inch)	0.21 (0.008)	0.21 (0.008)
f_z mm (inch)	0.21 (0.008)	0.21 (0.008)
v_f, mm/min (in/min)	1965 (77.4)	1965 (77.4)
a_p mm (inch)	10 (0.394)	10 (0.394)
a_e mm (inch)	14 (0.551)	14 (0.551)
Time in cut / component, min	0.84	0.84
Tool life, components	37	37

Result

The new M30 insert provided more controlled and less tool wear for the same number of components and less spindle load.

Half side and face milling

Component	General engineering
Material	CMC 01.3 (P1.3.Z.AN)
Operation	Half side and face milling
Machine	Heller MCH350

+569%
Productivity

-394 HRS
Machine time

	Competitor	CoroMill^® 331
Tool		R331.32-125Q32 KM 15
Insert		N331.1A-115008M-PM4230
DC mm (inch)	125 (5.0)	125 (5.0)
z_n	10 (z_eff10)	8 (z_eff8)
n, rpm	530	790
v_c m/min (ft/min)	208 (682)	310 (1017)
h_ex mm (inch)	0.05 (0.0020)	0.12 (0.0047)
f_z mm/z (in/z)	0.08 (0.0031)	0.18 (0.0071)
v_f, mm/min (in/min)	424 (16.693)	1138 (44.803)
a_p mm (inch)	5 (0.197)	8 (0.315)
a_e mm (inch)	12 (0.472)	15 (0.591)
Cycle time, min	33.96	5.01
Results
Tool life, components	8	12
Tool life, m (feet)	115.12 (377.69)	68.42 (224.47)
Tool life, min	271.68	60.12

Customer case, Russia

Industry:	Automotive
Component:	Connecting rod cap
Material:	Cast iron (K2.1.C.UT)
Operation:	Mill full slot
Machine:	Special arbor-mounted automatic milling machine
Coolant:	Emulsion, 7%

33%
Increased tool life

	Existing insert (M-KM 3040)	New insert (M30 1020)
Insert	N331.1A-08 45 08M-KM3040	N331.1A-08 45 08 M30 1020
DC	125	125
z_n (z_eff)	16 (8)	16 (8)
Tool overhang	Arbor-mounted	Arbor-mounted
n, rpm	207	207
v_c, m/min (ft/min)	81.5 (267)	81.5 (267)
h_ex mm (inch)	0.05 (0.002)	0.05 (0.002)
f_z mm (inch)	0.12 (0.005)	0.12 (0.005)
v_f, mm/min (in/min)	200 (7.87)	200 (7.87)
a_p mm (inch)	6.0 (0.236)	6.0 (0.236)
a_e mm (inch)	15 (0.591)	15 (0.591)
Time in cut/component (sec)	20.0	20.0
Spindle load	NA	NA
Tool life, components	3000	4000

Result

The new insert provided an improved, safe machining process with no cracks, less sound and with no vibration.

Oil groove finishing

Industry	Automotive engine
Component:	Connecting rod
Material:	CrMo steel forging
Operation:	Oil groove finishing
Machine:	Vertical M/C
Coolant:	Emulsion, 8%

	Existing insert (M-PM 4320)	New insert (M30 4230)
Tool	N331.32-080S27EM(Z6)	N331.32-080S27EM(Z6)
Insert	N331.1A-084508M-PM 4230	UVM3667-PMD-009 M30 4230
DC	80 (3.15)	80 (3.15)
z_n	6	6
n, rpm	600	600
v_c, m/min (ft/min)	150 (492)	150 (492)
f_z mm (inch)	0.056 (0.002)	0.056 (0.002)
v_f, mm/min (in/min)	100 (3.94)	100 (3.94)
a_p mm (inch)	12 (0.472)	12 (0.472)
a_e mm (inch)	2 pass 3+2.5	2 pass 3+2.5
Average flank wear, mm (inch)	Less than 0.1 mm (0.004), even	Less than 0.1 mm (0.004), even
Tool life (components)	15 components	15 components

Result

Existing M-PM shows slightly vibration-affected surface quality within specification. M30 however, shows good surface quality without vibration. M30 also proved much more light-cutting than the existing M-PM geometry.

Full slotting with interpolation

Component	Valve body (oil and gas)
Material	CMC 02.2 (P2.5.Z.HT)
Operation	Full slotting with interpolation
Machine	HYUNDAI03

+195%
Productivity

-500 HRS
Machine time

	Competitor	CoroMill^® 331
Tool		TMR331.35-520743
Insert		L331.1A-08 45 30H-WL 1030
DC mm (inch)	80 (3.15)	86 (3.4)
z_eff	4	4
n, rpm	500	650
v_c m/min (ft/min)	175 (574)	175 (574)
f_z mm/z (in/z)	0.1 (0.0039)	0.2 (0.0079)
v_f, mm/min (in/min)	200 (7.874)	520 (20.472)
a_p mm (inch)	1 (0.039)	10 (0.394)
a_e mm (inch)	80 (3.150)	60 (2.362)
Cycle time, min	30	10
Results
Tool life, components	4	4
Tool life, m (feet)	12 (39.37)	20.8 (68.24)
Tool life, min	120	40

Boss milling

Component	Turbine support case
Material	CMC 20.22 (S2.0.Z.AG)
Operation	Boss milling (interpolation)
Machine	Chiron

+166%
Productivity

-382 HRS
Machine time

	Competitor	CoroMill^®331
Tool		R331.35-050A20CM060
Insert		N331.1A-043505H-PL S30T
DC mm (inch)	50 (2.0)	50 (2.0)
z_n	4 (z_eff2)	6 (z_eff3)
n, rpm	255	255
v_c m/min (ft/min)	40 (131)	40 (131)
h_ex mm (inch)	0.01 (0.0004)	0.02 (0.0008)
f_z mm/z (in/z)	0.01 (0.0004)	0.02 (0.0008)
v_f, mm/min (in/min)	7 (0.276)	18 (0.709)
a_p mm (inch)	1 (0.039)	1 (0.039)
a_e mm (inch)	6 (0.236)	6 (0.236)
Cycle time, min	346	118
Results
Tool life, components	0.09	0.25
Tool life, m (feet)	0.04 (0.131)	0.11 (0.361)
Tool life, min	29.5	29.41

Deep grooving

Component	Aircraft frame
Material	CMC 23.22 (S4.3.Z.AG)
Operation	Deep grooving
Machine	Gidding & Lewis

+826%
Productivity

-76 HRS
Machine time

	Competitor	CoroMill^® 331
Tool		N331.32-203T51FMB
Insert		R331.1A-084530H-WL 1030
DC mm (inch)	203 (8.0)	203 (8.0)
z_n	18 (z_eff6)	16 (z_eff8)
n, rpm	73	72
v_c m/min (ft/min)	46 (151)	46 (151)
f_z mm/z (in/z)	0.051 (0.002)	0.127 (0.005)
v_f, mm/min (in/min)	22.25 (0.876)	72.77 (2.865)
a_p mm (inch)	7.62 (0.300)	13.46 (0.530)
a_e mm (inch)	12.7 (0.500)	12.7 (0.500)
Cycle time, min	37.5	6.5
Results
Tool life, components	0.5	8
Tool life, m (feet)	0.42 (1.37)	3.78 (12.41)
Tool life, min	18.75	52

加入我们，获取最新信息!

现在订阅我们的新闻快讯

电子邮件 *

Contact Center 客服中心

+86 800-820-2623（座机）/+86 400-820-2623（手机）沪ICP备20012694号-1 京公网安备 11010502044395号

山特维克可乐满隶属于全球工业集团山特维克，是世界领先的金属切削刀具制造商，同时也是刀具解决方案和专业加工知识的提供者，致力于制定行业标准，不断推出创新技术，在满足金属切削行业当前要求的同时，引领世界进入工业4.0时代。完善的培训支持、巨大的研发投入以及强大的客户合作关系确保山特维克可乐满的加工技术不断进步，进而改变、引领和推动加工制造业的未来发展。

公制英制

法律声明隐私政策通用条款和条件

公制英制

CoroMill® 331

泰国客户案例

结果

美国客户案例

结果

美国客户案例

结果

印度客户案例

结果

Customer case, France

Result

Half side and face milling

Customer case, Russia

Result

Oil groove finishing

Result

Full slotting with interpolation

Boss milling

Deep grooving

加入我们，获取最新信息!

欢迎,