Secure face grooving
Use the widest insert and tool that can be used for your groove. A wider holder has higher stiffness and gives more stability.
Always use a tool with shortest possible cutting depth (CDX) to attain maximum stability.
Depending on application, there are a few different strategies to consider when face grooving.
Learn more about how to apply roughing with axial feed, roughing with side turning, finishing, and how to machine deep grooves, among other important considerations.
Non-linear tool path profiling uses the whole front edge line of the insert and continuously changes the contact point between insert and material. Use the method for optimized chip control, even cutting wear and to avoid built-in tensions.
Use face grooving tools with precision coolant supply even if the maximum coolant pressure in your machine is low, 7‒10 bar (102‒145 PSI).
Precision coolant improves chip evacuation and decreases risk of the chip jamming in the groove.
Use as high coolant pressure as possible, up to 80 bar (1160 PSI), to achieve better chip control and chip evacuation.
Cutting width (CW), mm (inch) |
Range of maximum cutting depth (CDX), mm (inch) |
Minimum first cut diameters (DAXIN), mm (inch) |
Minimum corner radius, mm (inch) |
3 (0.118) | 20–30 (0.79–1.18) | 30 (1.18) | 0.2 (0.008) |
4 (0.157) | 22–38 (0.87–1.50) | 30 (1.18) | 0.2 (0.008) |
6 (0.236) | 26–38 (1.02–1.50) | 45 (1.77) | 0.4 (0.016) |
8 (0.315) | 33–50 (1.30–1.97) | 60 (2.36) | 0.8 (0.031) |
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Workpiece material | Deep and wide groove | Deep and narrow groove | Finishing forged material | Profiling |
ISO P | -TF GC1125 | -TF GC1145 | -TF GC1125 | -RM GC1125 |
ISO M | -TF GC1135 | -TF GC1145 | -TF GC1125 | -RM GC1135 |
ISO K | -TF GC1135 | -TF GC1135 | -TF GC1135 | -RM GC1135 |
ISO N | -GF H10F | -GF H10F | -GF H10F | -RM GC1105 |
ISO S | -GF GC1105 | -GF GC1125 | -TF GC1125 | -RM GC1105 |
QF | T | - | R | F | H | 30 | C | 2525 | - | 030 | B |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
SL | - | QF | T | - | R | H | 20 | C | 32 | - | 030 | A |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
C6 | - | QF | T | - | R | K | 32 | C | - | 220 | B |
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |
QF | T | - | H | - | 0400 | - | 04 | - | TF |
1 | 2 | 3 | 4 | 5 | 6 |
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